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ST4200 – Partial Discharge Detector

Hioki

Dual partial-discharge detector with high noise resistance for EV motors

Hioki

ST4200 – Partial Discharge Detector

Overview

Why is partial discharge testing of motor windings necessary?

Deep inside the motor winding a tiny discharge appears, unseen but real. Each surge pulse fuels the damage, eroding the insulation from within. Cracks, carbonization…what begins as a faint spark can end in breakdown — or fire.

Insulation resistance and hipot tests? They find what’s already failed. Partial discharge starts long before — silent, cumulative, irreversible.

Partial discharge testing reveals what others can’t see: early degradation, hidden defects, the beginning of failure. Reliability starts before the fault.

The Hioki ST4200-50 delivers stable, reproducible measurements even in noisy production lines. Detect. Protect. Trust. Hioki — visualizing the hidden destruction.

Noise-Resistant PD Testing for Enhanced Motor Quality – The ST4200-50 Partial Discharge Detector offers comprehensive partial discharge (PD) detection. It also enables seamless system integration for motor production testing when paired with the SW2001 High Voltage Multiplexer. Furthermore, the ST4200-50’s PD detection uses high-frequency CTs which mitigate noise interference common to production lines.

Key Features

  • Compatible with the SW2001 High Voltage Multiplexer
  • Noise-resistance through high-frequency CT
  • AC and Surge dual-mode partial discharge detection

AC PD Measurement

Detection method Discharge measurement method using detection impedance and band pass filter. Conforms to the detection method in IEC 60270.
Test frequency range (applied voltage) 45 Hz to 1.1 kHz
Charge quantity measurement range 10 pC ≤ Q ≤ 500 pC (test piece capacitance C: 200 pF ≤ C < 2 nF)
10 pC ≤ Q ≤ 2500 pC (test piece capacitance C: 2 nF ≤ C ≤ 10 nF)
Measurement parameters [Normal mode]
Maximum repeating PD strength (Q max), PD pulse count (m, m+, m-), PD pulse incidence (n), voltage RMS value (U rms), voltage crest value (Up+, Up-), voltage peak-to-peak (Upp), average discharge current (I), discharge power (P), second-order rate (D), PD pulse apparent charge (q), PD pulse phase angle (φ)

[PDIV mode] (normal mode parameters plus the following)
PD inception voltage (Ui), PD extinction voltage (Ue)

Impulse PD (Surge PD) Measurement

Detection method Discharge current detection using CT and digital filters. Conforms to the detection method in IEC 61934 Edition 2.0.
Sampling rate 200 MS/s
Measurement parameters [Normal mode]
PD peak discharge magnitude (Qpk), pulse sequence PD count (m)

[PDIV mode] (normal mode parameters plus the following)
PD inception voltage (PDIV), repetitive PD inception voltage (RPDIV), repetitive PD extinction voltage (RPDEV), PD extinction voltage (PDEV), repeating PD peak discharge magnitude (RQpk)

High-Voltage Source Control

Control description Cooperative control of withstanding voltage tester and impulse winding tester used as high-voltage generators for partial discharge testing
Compatible instruments (as of Feb. 2025) Automatic Insulation/Withstanding HiTester 3153, Impulse Winding Tester ST4030A, etc

Specifications Shared by AC PD and Impulse PD Measurement

Functions Graph display function, judgment function
Save destination SD memory card, USB drive, SSD (Use only storage media sold by Hioki.)
Effects of radiative radio frequency electromagnetic fields 50 pC or less (at 10 V/m)
Effects of conductive radio frequency electromagnetic fields 50 pC or less (at 10 V)
Effects of pulse noise superposed on power supply 50 pC or less (with pulse noise of 1 kV and pulse width of 50 ns)
Interfaces LAN, USB, RS-232C* (please use a commercially available USB-serial conversion cable.), EXT. I/O (measurement start, measurement cancel, overall judgment PASS, overall judgment FAIL)
*For connecting to secondary instruments (e.g., Automatic Insulation/Withstanding HiTester 3153)
Power supply Rated supply voltage: 100 to 240 V AC; rated power: 300 VA
External dimensions Approx. 353 mm (13.9 in.) W × 235 mm (9.25 in.) H × 154.8 mm (6.09 in.) D (excluding protruding parts)
Mass Approx. 7.3 kg (257.5 oz.) (with U8332); approx. 7.1 kg (250.4 oz.) (without U8332)
Included accessories Power cord × 1, operating precautions × 1, startup guide × 1