WGC-221A – 2-channel Instrumentation Conditioner (Steel)


Kyowa

WGC-221A 2-channel Instrumentation Conditioner (for Steel)

Two-channel instrumentation amplifier offers fast sampling, real-time summation-difference operation between channels, and a wide range of control I/O functions. Equipped with one-sided operation function for production lines that cannot be stopped, which is ideal for monitoring manufacturing line loads in the iron and steel industry, etc. Feature an intuitive touch panel and can save setting values to an SD card.

  • Support remote sensing for highly accurate measurement even when extending cables.
  • Channels: 2
  • Sampling rate: 4000 times/sec.

Features

  • User-friendly and efficient
  • Two-channel summation types with touch panel
  • Operation functions included
  • Variety of control I/O (input: 11, output: 15)
  • With one-side operation function

Specifications

Strain Measuring part specifications*1

Item Details
Number of Channels 2
Input Connector Shape NDIS4109 (9 pins) receptacle Model: EPRC07-R9FNDIS
Compatible Plug NDIS4109 (9 pins) plug Model: EPRC07-P9MNDIS
Measuring Target Strain gage transducers
Compatible Bridge Resistance When bridge excitation is 5 V: 87.5 to 1000 Ω
When bridge excitation is 10 V: 175 to 1000 Ω
Bridge Excitation 5, 10 VDC
Remote sensing possible (cable resistance up to 10 Ω round trip)
Input Mode Balanced differential input
Measuring Range Within ±3.2 mV/V
Nonlinearity Within ±(0.02% FS +1 digit)
Temperature Stability Zero Point Within ±0.25 μVRTI/ºC
Sensitivity Within ±0.01 %/ºC
Sampling Rate 4000 times/sec.
AD Resolution 24 bits
Connector For Analog Monitor Model ML-800-S1H-2P
Analog Monitor Voltage Output ±5 V (load resistance 5 kΩ or more)
Output Accuracy Within ±200 mV
TEDS Interface IEEE1451.4 Mixed Mode Transducer Interface Class2
Applicable Transducer: Should have information written in accordance with IEEE
template No. 33, cable length should be 30 m or less
Low-pass Filter (Analog Monitor) Cutoff Frequency 10, 30, 100, 300 Hz, None (1 kHz or over)
Amplitude Ratio at Cutoff Frequency -3±1 dB
Attenuation Characteristics -12±3 dB/oct.

*1 Strain measuring part specifications apply to the state in which the temperature has stabilized after a preheating time of 30 minutes.

DA output specifications

Item Details
Connector shape D-sub 15 pin
Number of Output Channels 8
Voltage Output ±10 V (load resistance 2 kΩ or more) Scaling available
Insulation Voltage 250 VAC for 1 minute
Conversion Speed 4 kHz
Nonlinearity Within ±0.1% FS

Interface specifications

Item Details
Indicators Type 3.5 inch color LCD
Display Area 70.1 × 52.6 mm
Resolution 320 × 240 dots
Touch Panel Resistive type
Setting Range -99999 to +99999 count
Update Speed Numeric value display: Approx.4 times/sec.
RS-485*1 Connector Sshape D-sub 9 pin
USB 2.0*1 Connector Shape Type-B
Data Recording Media Type industrial-use SD card*2
Standard SDHC
Capacity Up to 32 GB
Format FAT 32
Control I/O Connector Model PCR-E36LMD-SL+
The Number of Points PCR-S36FS+
(Connector case for cable: PCR-LS36LA)
Control Input The Number of Points 11
Type Zero command, TEDS command, diagnosis command, Level test command, lock command, Add value command, Error cancellation command, Pattern Selection command 1, Pattern Selection command 2, Hold command, Reset command
Input Format Non-voltage contact signal, or Open collector (NPN)
Output Voltage Approx. 12 VDC
Output Current 5 mA or less
Control Output The Number of Points 15
Type Comparator Output A, Comparator Output B, Comparator Output C, Comparator Output D, Comparator Output E, Comparator Output F, Comparator Output G, Comparator Output H, Judger
Output, Error Output, Channel 1 Error, Channel 2 Error, Healthy, During SD Communication, SD capacity low
Output Format Open collector (NPN)
Load Capacity 30 VDC, 30 mA (resistance load)

*1 Simultaneous RS-485 and USB communication is not possible.

*2 The following SD card has been tested by KYOWA.

Manufacturer: HAGIWARA Solutions
Model: NSDB-004GS(N24SEI
Capacity: 4 GB

Functional part specifications

Item Details
Calibration Type Sensitivity Reg. Cal, Actual Load Cal, Numeric Value Reg. Cal, TEDS manual calibration, TEDS auto calibration
Target CH: CH1, CH2
Sum CH 1
Arithmetic expression:
(CH1 + CH2) × Coefficient of Multiplication
Diff. CH 1
Arithmetic expression:
(CH1 – CH2) × Coefficient of Multiplication
or
(CH2 – CH1) × Coefficient of Multiplication
selectable
Coefficient of Multiplication × 0.01 to × 10.00
Target CH: Sum CH, Diff. CH (Individually configurable)
Manual setting:
Set any value as Coefficient of Multiplication
Automatic Caln:
To calculate the multiplication coefficient from Sum (difference) of current CH1 and CH2 measurements and Target Value.
Decimal Point Position Arbitrary setting is available (common with All channels)
Unit Can be set for each channel
Filter Low-pass Filter 10, 30, 100, 300 Hz, None (1 kHz or over)
Moving Average None, 2, 5, 10, 20, 50, 100, 200, 500, 1000, 2000, 4000 times
Minimum Scale 1, 2, 5, 10, 20, 50, 100
Target CH Common with All channels
Digital Zero Digital Zero Memory When executed by main unit operation: retained
By Control input, by command: Hold/not hold selectable
Noise Monitoring Width 0 to 100% (Percentage value for 6.4 mV/V)
Target CH CH1 & CH2 batch execution
(Executable for each channel only when executed by operation of the main unit or by command)
Zero Tracking Zero Tracking Enable Enable/Disable
(If the value is within the Compensation Range within the Judging Time, Digital Zero is automatically executed)
Judging Time 0.01 to 9.99 sec
Compensation Range 0 to 99999 count
Target CH CH1 & CH2 batch execution
Add Function Addition Value Enable Enable/Disable
Addition Value 0 to ±99999 count
Manual setting: Sets any value as an Addition Value and adds it.
Tare Subtraction: Set the current measured value multiplied by -1 as the additive value and add.
Target CH Manual setting:
CH1, CH2, Sum CH, Diff. CH (Individually configurable)
Tare Subtraction:
CH1, CH2 (Individual execution/ Batch execution)
Control of Add Function Manual, Control Input, Command
Hold Hold Enable Enable/Disable
Operation Mode Block Detect, Block Hold, Time Hold, Arbitrary Hold
Detection Type Peak, Bottom, Peak to Peak, Average
(Not selectable at Arbitrary Hold)
Detection Time 0.01 to 9.99 sec
Delay Time 0.00 to 9.99 sec
Hold Value During the Detecting Block Measured value constantly updated,
measured value at holding enable
Target CH Batch execution of all channels.
Comparison The Number of Points 8
Each Comparator Enable/Disable Selectable
Target CH CH1, CH2, Sum CH, Diff. CH
Multiple comparators can be set on the same channel
Comparator Name Alphabet, Numerics, Symbol (max. 2 characters)
Comparison Value ±99999 count, Select over or under
Display Color Select 1 color (total 8 colors)
Comparator Output Logic Positive/ Negative
Comparison Mode Always compare, Compare at hold moment
Hysteresis Width 0 to 9999 count
Comparison Speed 4000 times/sec (When Always compare)
Judgment The Number of Points 1
Target Comparators Up to 4 of 8 Comparators can be selected
Judgment Conditions AND, OR
Judgment Output Logic Positive/ Negative
Judgment Mode Always Judgment, Judge at hold moment
DA Output The Number of Points 8
Each DA Output Enable/Disable Selectable
Target CH CH1, CH2, Sum CH, Diff. CH
DA Output Assignment Measured value, Hold Value
Scaling Zero Display Value
(Displayed value when the voltage 0 V is outputted).
Full Scale Display Value
(Displayed value when the voltage 10 V is outputted)
Auto Scaling Enable/Disable
(Valid only for CH1 and CH2)
(If enabled, set the value of Rated Display to Full Scale
Display Value when calibrating)
Reflects Minimum Scale Enable/Disable
Display Settings Number of Channels Displayed 1, 2, 4
Indication Numerics
Comparator Name Alphabet, Numerics, Symbol (max. 8 characters)
Zero nearly Zero Enable/Disable
Setting range: 1 to 9 count
Target CH: Sum CH, Diff. CH
(If Display Value is within the set range, Display Value is automatically set to zero)
Display Value Averaging Enable/Disable
Setting Pattern The Number of Patterns 4
Setting Range Comparison function settings, Judgment function settings, Hold function settings
Control of Setting Pattern Manual, Control Input, Command
Communication Settings Interface USB, RS-485
Transmission Speed Setting 9600, 19200, 38400 bps
Delimiter Setting Received Delimiter: CR, LF, CRLF
Sending Delimiter: CR, LF, CRLF
Device ID 01 to 99 (RS-485 only)
Transmission Mode Output at Hold (USB only), Tx and Rx (USB, RS-485)
Error Log Settings Recorded Data Hold Values recorded from the time the target Comparator is turned
(Hold Value with Comparator ON) ON up to 30 second before are recorded on the SD card
Error Log Enable/Disable
Target Comparator Select from 8 comparators, multiple comparators can be selected
Recording Time 30 sec.
Check function Original Value Check Display range: -3.2000 to 3.2000 mV/V (5 digits)
Display accuracy: within ±0.1% FS
Level Test Arbitrary values can be displayed
Level Test Value:
±99999 count
Add Level Test Value to Display Value:
Enable/Disable
Control of Level Test:
Manual/Control Input/Command
Power-on Check Enable/Disable
(Check Contents: Bridge Excitation, Built-in Memory)
Other Checks Bridge Excitation, Control I/O, Communication, SD card, Built-in Memory, Touch Panel, Display Color, LED
Data Setting Save Save all settings to SD card
Setting Read Read all settings from SD card
Checking Error Log Displays up to the latest 20 files and allows confirmation of file names (Data references are not allowed).
(Hold Value with Comparator ON) Deletion of the displayed file is possible.
Configuration Settings Language (Japanese/English), Backlight off Time, Date & Time,
Version, Update, SD Card Format, Set Initialize

General specifications

Item Details
Power Connector M3 terminal block
Power Supply 100 to 240 VAC 50 / 60 Hz
Power Consumption 20 VA or less (at 100 VAC)
Operating Temperature Humidity -10 to 40 ºC, 20 to 85% (Noncondensing)
Storage Temperature -20 to 50 ºC
Dimensions 100 (W) × 96 (H) × 135 (D) mm (Not include protrusions)
Weight Approx. 970 g
Port GND port M4 Bind

* Concentrations of the 10 restricted substances designated in ANNEXII of RoHS Directive are less than the maximum allowable (excluding exceptions for applying usage prohibition measures).

Optional Accessories

100 VAC power cable (1.0 m) P-23
200 VAC power cable (1.0 m) P-28
USB cable (1.0 m) N-38
USB cable (2.0 m) N-39
U-138 4109P-R05 jack (0.2 m)
4109P-S32-7 (Supports remote sensing) (0.2 m)U-139
4109P-S32-7 (Supports TEDS) (0.2 m) U-140